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Best practices in the field of production engineering presented at the ITF 2015

Site news 26.03.2015

March 26, 2015, Rybinsk. - Possibilities of optimizing the production engineering lead times, the production engineering cost estimation methodologies as well as the available production capacity calculation were the main topics of discussion at the “Modern production engineering organization” section of the Rybinsk-held II international technological forum. The section was sponsored by Siemens.
The experts representing NPO Saturn, Siemens, Starrag AG and Mahr as well as the representatives of the likes of Quantorform, Tesis and the P.A. Solovev RSATU were able to discuss the items related to the organization of production engineering through 16 dedicated presentations. The presentations on the cost management at designing and fabricating production tooling, specialized tooling output rate setting based on statistical analysis and also based on the methodology of calculating production cost of different options of a jet engine parts machining during the production engineering phase were considered the most interesting. Also, during the section, the concept of development of the design departments and tooling production facilities, using the examples taken from the aviation industry, was presented.

The section moderator Sergey Denisov, deputy NPO Saturn chief engineer for production engineering noted: “Production engineering calls for the availability in a company of full sets of design and production documentation as well as the necessary means of production. If we wanted to move from one-off production to serial production and subsequently even further, to mass production, then the volume of the production engineering activities would also increase. One of the ways to decrease labor intensiveness and production engineering lead times is the unification of the means of production. Working together with our colleagues, we were able to study all the items on the agenda; the dialog proved to be interesting and productive. The most important thing is that we have been able to determine common ways of treating production optimization, each participant being guided by the interests of his or her own company.

The NPO Saturn Research and Production Association (OJSC) is an engine-manufacturing company specialized in the design and development, production, and after-market support of gas turbine engines for military and commercial aviation, naval ships, and power-generating plants and gas-pumping units. The association is part of the Union of Russian Mechanical Engineers, an All-Russian public organization.
NPO Saturn is part of United Engine Corporation (JSC) and acts as the leader of the Commercial Engines Division, a business unit of UEC founded on 09.10.2012 as a result of integration of the following companies: NPO Saturn (OJSC), Aviadvigatel (OJSC), PMZ (OJSC), Metallist-PM (CJSC), Energetik-PM (OJSC), Motoservis-PM (CJSC), and Zheleznodorozhnik-PM (CJSC).

United Engine Corporation (JSC) (a Rostec State Corporation company) is an integrated organization specialized in the design and development, serial production, and after-market support of the engines for military and commercial aviation, space programs, the Navy, as well as for the oil and gas industry, and power generation. One of UEC’s prioritized fields of activity is the implementation of comprehensive programs of development of the companies in the industry by introducing new technologies meeting the world-class standards. In 2013 revenues of the corporation amounted to RUB 158.9 billion.

The Rostec State Corporation is a Russian corporation established in 2007 in order to facilitate the development, manufacturing, and export of high-technology industrial products of military and commercial application. Today, it comprises over 700 companies, which form 9 defense-industrial and 5 civil industry holdings, as well as 22 direct control companies. The Rostec portfolio includes such renowned brands as AVTOVAZ, KAMAZ, Russian Helicopters, VSMPO-AVISMA, etc. Rostec’s subsidiaries are located in 60 regions of Russia and deliver their products to over 70 countries worldwide. In 2013 revenues of the corporation amounted to RUB 1.04 trillion. Total taxation exceeded RUB 138 billion.

NPO Saturn press service
Phone: +7 4855 296898

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